PRESS BRAKE PRODUCTIVITY CATALOG GB www.wilatooling.com 2023 ORDER OUR TOOLING ONLINE!
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 3 INTRODUCTION The world is ever changing and social trends cannot be seen separately from industrial and commercial trends. Everything is interrelated and that means you must continue to invest and develop in order to keep pace with the latest changes. WILA realizes how important this is and is doing everything necessary to remain at the forefront. Demand for sustainable solutions with a high level of flexibility continues to increase. And the underlying trend responsible for this - i.e. increasing complexity and decreasing series size, due to ever increasing demand for “customization” and the need to reduce waste - is a major driver for us. Sustainable investment in optimizing the production processes of our customers has become our key business. This applies externally, by offering high quality solutions to our customers, as well as internally, by further optimizing our in-house processes. Once again, everything is interrelated. WILA offers solutions which must withstand the following questions before they are launched on to the market: does the solution help to further improve customer productivity?; does it allow customers to speed up their production activities?; to produce in a more flexible manner?; to produce in a safer and more reliable manner?; or to produce with greater accuracy so the number of rejects is minimized? All of these factors can result in lower operating costs and higher production efficiency. We want to excel in these specific areas and continue to offer added benefits to our customers. The only way to achieve this is to subject our in-house processes to the same questions. WILA invests heavily in further optimizing our business activities and production processes, so that we can continue to improve and remain a reliable partner for our customers. INTRODUCTION Hans Willemsen Managing Director. This catalog features a comprehensive overview of new innovations as well as well-known solutions, and has been compiled in an intuitive and informative manner so it can later be used for reference purposes. We would also like to remind you that this information is also available on our website (www.wilatooling.com) and in our web shop, where you will find our latest news and offerings. Finally, WILA possesses a team of qualified application engineers and developers who can work with you to design solutions for your specific and special needs. We challenge you to put us to the test! We would like to thank you for your interest and hope the catalog will enable you to identify new and appealing possibilities to enhance your productivity.
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 4 NEW STANDARD PREMIUM Press brake tools of the very highest quality, which are based on WILA’s long standing expertise and experience. They have been developed with great care in order to comply with extreme tolerances and the most complex requirements under all conditions. New Standard Premium is appreciated for its uncompromising performance and quality in sheet metal processing industries throughout the world. NEW STANDARD PRO The leading standard for bending applications with less extreme requirements, but where top quality and productivity are essential. New Standard Pro is a comprehensive WILA product line and has been developed for tools with a limited working height. An intelligent combination between clamping system and tooling helps to guarantee perfect and consistent bending results. AMERICAN STYLE The WILA product range designed especially for the North American market. American Style press brake tools and accessories have been carefully adapted by WILA to suit the American approach to sheet-metal bending. This range of products is ideal for all press brakes with an American Style upper beam configuration. Of course, WILA’s American Style product range is also characterized by very high quality standards. INTRODUCTION WILA PRESS BRAKE TOOLING SYSTEMS When productivity is a priority Modern bending technology is all about productivity. And this priority can only be met with appropriate press brake tools; durable and high quality tools that have been developed to guarantee the productivity you require. For over 90 years, WILA’s solutions have been inspired by our mission: Press Brake Productivity. PRODUCT GROUPS WILA develops and manufactures tooling systems for press brakes. No two applications are the same and each situation is different. WILA is able to meet all needs via three separate product ranges - New Standard Premium, New Standard Pro and American Style. These lines of products reflect a level of quality that serves as the international standard in press brake tools.
WE LIVE PRESS BRAKE PRODUCTIVITY 5 INTRODUCTION WILA’S VALUES Speed, accuracy and safety are core values in all WILA bending technology. Award-winning innovations make the tool changing process faster, safer and extremely accurate. The performance offered by New Standard and American Style tools is of lasting quality. The Universal Press Brake concept guarantees great flexibility, and thereby allows New Standard to realize its full potential throughout the world. Together, the following WILA values help to create a solid foundation for all of our products. ACCURACY Perfectionism is an essential element of productivity. All WILA’s New Standard and American Style tools and accessories have a modular structure and have been created with the highest level of precision. This guarantees you the exact tolerances you require. The combination of New Standard and American Style tools with New Standard Tool Holders (Clamping, Crowning and Bottom Tool Holders) offers the most refined configuration possibilities for permanently eliminating horizontal and vertical tolerances. DURABILITY All WILA products have a long life span. New Standard tools are CNC-Deephardened® (56-60 HRc) for all bending radii and are extremely wear resistant. Many New Standard Tool Holders systems (Clamping, Crowning and Bottom Tool Holders) are also CNC-Deephardened® (ca. 56 HRc) throughout the critical tool loading slot and are manufactured from high quality CR-MO steel to avoid load compression. This high level performance is guaranteed over a long life span, with wear and tear becoming a negligible concern. FLEXIBILITY It is important to create an effective balance between press brakes, tools and the operator if one wants to achieve a high level of productivity. And this productivity must be available to all users because WILA respects a customer’s right to use different types and brands of machines. The Universal Press Brake concept makes it possible to use this high quality bending technology with every type of press brake. This means all press brakes can be suitable for New Standard, American Style as well as customized tools. SPEED Even the very best press brakes are less productive without efficient tool changes. WILA’s award-winning technology makes it possible to change all top and bottom tools very quickly. Heavier tools can also be changed in no time at all. And this is done while respecting high standards of efficiency, ergonomics and safety. SAFETY Productivity is the result of cutting edge technology, but also involves human intervention. That is why WILA takes no risks when it comes to creating safe working environments. Constant and explicit attention to safety has helped to create groundbreaking innovations. For example, New Standard and American Style top tools feature the patented Safety-Click® system and all tools are segmented to allow easy one operator handling. www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 6 PRODUCT INDEX INTRODUCTION 3 WILA PRESS BRAKE TOOLING SYSTEMS 4 WILA’S VALUES 5 TOOL HOLDERS 8 FACT SHEET 9-11 NEW STANDARD PREMIUM 12 NEW STANDARD PRO 18 AMERICAN STYLE 32 STANDARD UPB LENGTH 36 MAXIMUM TOOL WEIGHT 37 CUSTOM STYLE CROWNING 38 TOOLING 40 FACT SHEET NEW STANDARD PREMIUM NEW STANDARD PRO CUSTOM STYLE ADJUSTABLE BOTTOM TOOLS (MVM AND MULTI-V) FLATTENING TOOLS FLATTENING TOOLS (DD) NEW STANDARD PREMIUM NEW STANDARD PRO TOOL EXTENDERS/TOOLING NEW STANDARD PRO CUSTOM STYLE 101 COMPONENTS 102 103 104 106 108 HYDRAULIC POWER PACKS PRESS BRAKE PRODUCTIVITY CABINETS GRIPPER NON-MARKING ACCESSORIES CLAMPING SYSTEMS ALL SORTS OF INFORMATION 110 www.wilatooling.com sales: +31 (0)573 28 98 50 41- 43 45 71 76 77 80 84 84 86 88 90 109 115 114 112 111 110 AIR BENDING TONNAGE CHART TONNAGE CHART FOR FLATTENING INDUSTRY 4.0: FROM PRODUCT TO PROCESS CNC-DEEPHARDENING® VERSUS NITRIDE TERMS
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TOOL HOLDERS NEW STANDARD TOOL HOLDERS The perfect match with your tools WILA’s state-of-the-art Clamping and Crowning systems offer the ultimate solution when it comes to efficiently changing tools, whether hydraulic, mechanical or pneumatic. Several innovations, like the Safety-Click®, the Smart Tool Locator® and the E2M® changing system for (heavy) tools, have made the changeover process easier and safer. Accuracy and ergonomics have been coordinated to realize the highest level of productivity. WILA’s Tool Holder program has been divided into several product ranges: New Standard Premium, New Standard Pro and American Style. 8 WE LIVE PRESS BRAKE PRODUCTIVITY www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 9 TOOL HOLDERS TOOL HOLDERS NSCL-I New Standard Pro Clamping non-hardened version ASCL-I American Style Clamping non-hardened version NSCL-II New Standard Premium Clamping hardened version HC Hydraulic Clamping. Used in Clamping, Crowning and Bottom Tool Holders MC Mechanical Clamping. Used in Clamping, Crowning and Bottom Tool Holders HD Heavy Duty SL Pneumatic Clamping. Used in Clamping, Crowning and Bottom Tool Holders NSCR-I New Standard Pro Crowning non-hardened version OB-I New Standard Pro Bottom Tool Holder non-hardened version NSCR-II New Standard Premium Crowning hardened version OB-II New Standard Premium Bottom Tool Holder hardened version FACT SHEET TOOL HOLDERS New Standard Premium Clamping New Standard HD Premium Clamping New Standard Premium Crowning New Standard HD Premium Crowning New Standard Premium Bottom Tool Holder New Standard HD Premium Bottom Tool Holder New Standard Pro Clamping New Standard Pro Crowning New Standard HD Pro Crowning New Standard Pro Bottom Tool Holder New Standard HD Pro Bottom Tool Holder American Style Clamping Accuracy Working surface precision +++ +++ +++ +++ +++ +++ ++ ++ ++ ++ ++ ++ Tx-alignment • • • • • • • • • • • • Ty-alignment - - • • (W = 158 mm) ° ° ° • • (W = 158 mm) ° ° ° Durability High tensile CrMo steel alloy, ≥ 1000 N/mm2 • • • • • • - - - - - High quality tool steel, 600-720 N/mm2 - - - - - - • • • • • - Pressure surface CNC-Deephardened® to approx. 56°, HRC. • • • • • • - - - - - - Max. load Head load 2002/250 t/m 250 t/m - - - - 180 t/m - - - - - Shoulder load 2002/300 t/m 800 t/m 300 t/m 800 t/m 2002 /300 t/m 800 t/m 250 t/m 200 t/m 500 t/m 200 t/m 500 t/m 230 t/m Flexibility Easy reversibility of tooling because of symmetrical adaption • • • • • • • • • • • • Hydraulic Clamping (max. 50 bar oil pressure, power pack available3) • • • • • • • • • • • • Manual Clamping ° - ° - ° - ° ° ° ° ° ° Pneumatic Clamping (≥ 7 bar) L = ≤ 4250 mm ° - - - ° - ° ° - ° - - Individual Clamping of each tool segment, as of Hydr./Pneum. Clamping 10 mm 40 mm 10 mm 40 mm 10 mm 40 mm 15 mm 15 mm 40 mm 15 mm 40 mm 15 mm Man. Clamping 20 mm - 20 mm - 20 mm - 20 mm 20 mm 40 mm 20 mm 40 mm 20 mm Designed for use on new press brakes equipped with UPB hole pattern1) • • • • • • • • • • • • Available for press brakes not equipped with UPB hole pattern - - - - ° - ° ° - ° - ° ATC possible (Gripper, TIPS®) ° - ° - ° - - - - - - - Smart Tool Locator® ° ° ° ° - ° ° ° ° ° ° ° Vertical* + horizontal loading *Safety-Clicks® required with top tools • • - - - - • - - - - • Max tool weight (top tools: self seating) Hydr. Clamping 300 kg/m 1000 kg/m 100 kg/m 75 kg/m Man. Clamping 180 kg/m 180 kg/m Pneum. Clamping 100 kg/m 70 kg/m Speed Automatic clamping seating and aligning of the tooling • • • • • • • • • • • • 4 Fast tool changing • • • • • • • • • • • • Equipped for E2M® • • • • • • • • • • • - Crowning adjustment (Standard on the right side) CNC - - • <2500 kg <4000 kg - - - • <2500 kg X<4000 kg - - - Hydr - - • >2500 kg >4000 kg - - - • >2500 kg X>4000 kg - - - H - - • <1500 kg - - - - • <1500 kg - - - - HF (L ≤ 4300 mm) - - 575-100 kg/m - - - - 575-100 kg/m - - - - Safety Equipped for use of Safety-Clicks® up to 12,5 kg • • - - - - • - - - - • Equipped for use of Safety-Pins > 12,5 kg • • - - - - • - - - - • Clamping equipped with V-Lock® - - • • • • - • - • - - Pillars for supporting wide bottom tools - - - ° - ° - - ° - ° - Guards Hardened steel • • • • • • - - - - - - Plastic - - - - - - • • • • • • E2M® with roll-out safety device (Hardened steel) ° • ° • ° • ° ° • ° • - • = Standard ° = Optional - = Not available 1) Various UPB hole patterns are used, for more information please contact WILA. 2) Pneumatic Clamping. 3) See page 103. 4) Hydraulic Clamping. • www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 10 TOOL HOLDERS for every press brake Mounting possibilities top and bottom tools UPB (Universal Press Brake mounting to upper beam)* UPB (Universal Press Brake mounting to lower beam)* * Various UPB hole patterns are used. For more information contact WILA Examples of retrofit mounting solutions (top and bottom) for existing press brakes, other adaptions available. Example: Tool Holder with ES I adaption including Ty-alignment Example: Tool Holder with ES IV adaption including Ty-alignment NS I New Standard I adaption NS II New Standard II adaption AS I American Style I adaption HD Safety-Pin Applicable tool weight > 12,5 kg - < 150 kg (NS I & II) AS II American Style II adaption NS V New Standard V adaption NS VI New Standard VI adaption with V-Lock® CNC Motorized at the end of Crowning Hf Manual in the front of Crowning H Manual at the end of Crowning Hy Hydraulic at the end. Only in case of HD crowning with tool weight more than 4000 kg Tool slot to suit for NS V and NS VI adaption E2M® For bottom tools weight > 12,5 kg Adaption B2 For tang mounting to the slot in the lower beam ES I European Style I Adaption ES II European Style II Adaption AS I American Style I Adaption Adaption B3 For mounting to the lower beam to existing bolt hole pattern ES IV European Style IV 60 mm wide adaption To suit New Standard and American Style bottom tools with NS V or NS VI adaption To suit New Standard top tools with NS I or II adaption, respectively American Style with AS I or II adaption. Safety-Pin Applicable tool weight > 12,5 kg - < 25 kg (NS I & II) Crowning centralized adjustment. Safety-Key Applicable for tool weight > 12,5 kg - < 150 kg (AS II) E2M®-HD Applicable for tool weight > 12,5 kg - < 100 kg (NS I & II) CRM 14 (Premium) CRM 7 (Pro) CRM 12 (Premium & Pro) CRM 30 (HD) Additional roller bearing for large Gooseneck tools equipped with E2M® (NS I & II) Safety-Click® Applicable for tool weight up to 12,5 kg (NS I & II & AS II) www.wilatooling.com sales: +31 (0)573 28 98 50
TOOL HOLDERS All New Standard and American Style Tool Holders are equipped with Guards. E2M® Guards come with roll-out prevention device. Tool Holders suitable for New Standard or American Style top tools provided with; Safety-Click®, Safety-Pin or E2M®. (E2M® with NS, Safety-Pin with AS only) Tool Holders suitable for ‘Head’ and ‘Shoulder’ load top tools. Clamps tool segments from 10 mm in length. Horizontal and Vertical loading of Tooling. Tool Holders suitable for ’Shoulder’ load New Standard and American Style bottom tools with NS V and VI adaption. New Standard and American Style Tool Holders are available with Smart Tool Locator® (STL). Ty-alignment with localized adjustment dials. Tx Tool alignment in X-direction (in relation to the back gauge), ideally incorporated in every Tool Holder. Ty Tool alignment in Y-direction to compensate for unavoidable accumulated machining tolerances, to be incorporated in Tool Holders. Bottom Tool Holders available with Hydraulic Clamping (HC), Pneumatic Clamping (SL) or Manual Clamping (MC). TOOL HOLDERS A C E F G G G H F E D C D B B A Top Tool Holders available with Hydraulic Clamping (HC), Pneumatic Clamping (SL) or Manual Clamping (MC). H 11 WE LIVE PRESS BRAKE PRODUCTIVITY www.wilatooling.com sales: +31 (0)573 28 98 50
12 WE LIVE PRESS BRAKE PRODUCTIVITY TOOL HOLDERS NEW STANDARD PREMIUM TOOL HOLDERS New Standard Premium CLAMPING ADAPTION SMART TOOL LOCATOR® (STL) NS I head load NS II shoulder load This intelligent ruler equipped with LED lighting immediately shows where tools must be placed in the Tool Holder. The Smart Tool Locator® also identifies the exact bending sequence. NSCL-II-HC/UPB NSCL-HD-II-HC/UPB * Not available for Tool Holders with Manual Clamping. Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° Guards • Weight 32 kg/m Max. load head/shoulders 250/300 t/m Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Designed for press brakes with UPB-IV hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° E2M® Guards • Weight 116 kg/m Max. load head/shoulders 250/800 t/m www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 13 New Standard Premium TOOL HOLDERS TOOL HOLDERS NEW STANDARD PREMIUM CROWNING V-LOCK® ADAPTION NS V shoulder load NS VI shoulder load with V-Lock® The V-Lock® improves the clamping and positioning of bottom tools. A groove in the tool tang allows specially designed clamping pins to automatically align and firmly clamp bottom tools in both X and Y directions. All newly manufactured New Standard Crowning and Bottom Tool Holders with Hydraulic Clamping will be supplied with specially designed clamping pins to take advantage of the V-Lock® feature. NSCR-II-HC-CNC/UPB * Not available for Tool Holders with Manual Clamping. Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible • Ty-alignment behind Cover strip ° Smart Tool Locator® (STL)* ° Guard • Drive unit CNC, Motor at one end • Drive unit CNC, Motor completely built-in ° Weight 66 kg/m Max. load shoulders 300 t/m www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 14 TOOL HOLDERS NEW STANDARD PREMIUM TOOL HOLDERS New Standard Premium CLAMPING/BOTTOM TOOL HOLDER ADAPTION SELF-LOCKING NS I head load NS II shoulder load Tools are clamped using a pneumaticallycontrolled pair of self-adjusting wedges. When the wedges are engaged (clamped), they become an integral part of the tool. The Self-Locking® principle is suitable for clamping WILA’s New Standard top and bottom tools (BIU and OZU). The Premium clamping is also released pneumatically. NSCL-II-SL/UPB OB-II-SL/UPB Standard Optional Tool slot CNC-Deephardened® • Pneumatic Clamping • Designed for press brakes with UPB-VIII hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL) ° Guards • Weight 33 kg/m Max. load head/shoulders 200 t/m Standard Optional Tool slot CNC-Deephardened® • Pneumatic Clamping • Designed for press brakes with UPB-VIII hole pattern • B2 or B3 mounting ° Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL) ° Guards • Weight 30 kg/m Max. load shoulders 200 t/m www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 15 CROWNING ADAPTION PILLAR When using “HD” Tool Holders, it is possible to install ‘pillars’ to further support very wide and heavy bottom tools. These pillars offer additional stability to tools during the bending process. Available every 255 mm on front and backside. NSCR-HD-II-HC-150-CNC/UPB NSCR-HD-II-HC-250-CNC/UPB NS V shoulder load NS VI shoulder load with V-Lock® Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible • Ty-alignment behind Cover strip ° Smart Tool Locator® (STL) ° E2M® Guards • Drive unit CNC, Motor (max. tool weight 4000 kg) • Drive unit CNC, Hydraulic (tool weight > 4000 kg) ° Weight 154 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 800 t/m Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Designed for press brakes with UPB-VII hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL) ° E2M® Guards • Drive unit CNC, Motor (max. tool weight 4000 kg) • Drive unit CNC, Hydraulic (tool weight > 4000 kg) ° Weight 258 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 800 t/m TOOL HOLDERS NEW STANDARD PREMIUM New Standard Premium TOOL HOLDERS
WE LIVE PRESS BRAKE PRODUCTIVITY 16 BOTTOM TOOL HOLDER ADAPTION TY-ADJUSTMENT Ty-adjustment is crucial in achieving parallelism between top and bottom tools. Adjustment in Y direction makes it possible to fully compensate for unavoidable - cumulative - machining tolerances in the press brake. Either the top or bottom Tool Holder must be able to do this if one wants to achieve accurate and consistent bending results. OB-II-HC-TY/UPB OB-II-HC/UPB NS V shoulder load NS VI shoulder load with V-Lock® Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • ES IV, B2 or B3 mounting** ° Tx-alignment • Ty-alignment permanently accessible • Weight 57 kg/m Max. load shoulders 300 t/m Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • ES IV, B2 or B3 mounting** ° Tx-alignment • Weight 37 kg/m Max. load shoulders 300 t/m ** Height may change. TOOL HOLDERS NEW STANDARD PREMIUM TOOL HOLDERS New Standard Premium www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 17 New Standard Premium TOOL HOLDERS TOOL HOLDERS NEW STANDARD PREMIUM BOTTOM TOOL HOLDER OB-HD-II-HC-TY/UPB OB-HD-II-HC/UPB Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible • Ty-alignment behind Cover strip ° Smart Tool Locator® (STL) ° E2M® Guards • Weight 154 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 800 t/m Standard Optional Tool slot CNC-Deephardened® • Hydraulic Clamping • Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL) ° E2M® Guards • Weight 112 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 800 t/m ADAPTION CNC-DEEPHARDENING® Almost all press brake tools produced by WILA are CNC-Deephardened®. The same applies to WILA’s New Standard Premium Tool Holders. This makes them extremely robust and durable. Our New Standard Premium Tool Holders are hardened as shown here. NS V shoulder load NS VI shoulder load with V-Lock®
WE LIVE PRESS BRAKE PRODUCTIVITY 18 TOOL HOLDERS NEW STANDARD PRO TOOL HOLDERS New Standard Pro CLAMPING NSCL-I-HC/UPB ADAPTION TX-ADJUSTMENT Tx-adjustment is needed to configure the position of the bending line (centerline of tools) in relation to the back gauge of the press brake, to an extremely high level of precision. Ideally, all Tool Holders should feature this capability. Straightforward precision alignment (Tx) NS I head load NS II shoulder load * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° Guards • Weight 32 kg/m Max. load head/shoulders 180/250 t/m www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 19 New Standard Pro TOOL HOLDERS TOOL HOLDERS NEW STANDARD PRO CLAMPING ADAPTION GUARD FOR E2M® Special Guards are available for WILA’s E2M® system. These Guards feature an E2M® locking device, which means tools cannot be removed by the clamp until the operator releases them. NS I head load NS II shoulder load NSCL-I-HC/ES I NSCL-I-HC-TY/ES I * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with European Style I upper beam • Cover strip with scale • Ty-alignment • Smart Tool Locator® (STL)* ° Guards • Weight 46 kg/m Max. load head/shoulders 180/250 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with European Style I upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool Locator® (STL)* ° Guards • Weight 26 kg/m Max. load head/shoulders 180/250 t/m
WE LIVE PRESS BRAKE PRODUCTIVITY 20 TOOL HOLDERS NEW STANDARD PRO TOOL HOLDERS New Standard Pro CLAMPING ADAPTION GUARDS Guards are cover plates for the ends of the Tool Holders that make it easier to insert tools horizontally. In addition, Guards protect clamps and tools against damage. NS I head load NS II shoulder load NSCL-I-HC/ES II NSCL-I-HC-TY/ES II * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with European Style II upper beam • Cover strip with scale • Ty-alignment • Smart Tool Locator® (STL)* ° Guards • Weight 48 kg/m Max. load head/shoulders 180/250 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with European Style II upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool Locator® (STL)* ° Guards • Weight 28 kg/m Max. load head/shoulders 180/250 t/m www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 21 New Standard Pro TOOL HOLDERS TOOL HOLDERS NEW STANDARD PRO CLAMPING ADAPTION MODUFIX CLAMPING SYSTEM The current New Standard Tool Holder Clamping models can be seen as the successor to the ModuFix Clamping System, which was first introduced in 1990. For a possible replacement of this model, we offer you the NSCL-I-HC / 11766. NS I head load NS II shoulder load NSCL-I-HC/AS I NSCL-I-HC/11766 * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with American Style I upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool Locator® (STL)* ° Guards • Weight 26 kg/m Max. load head/shoulders 180/250 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed as replacement for press brakes equipped with Modufix clamping system • Cover strip with scale • Smart Tool Locator® (STL)* ° Guards • Weight 24 kg/m Max. load head/shoulders 180/250 t/m
WE LIVE PRESS BRAKE PRODUCTIVITY 22 TOOL HOLDERS NEW STANDARD PRO TOOL HOLDERS New Standard Pro CROWNING ADAPTION CRM7 CNC DRIVE MOTOR CRM7 is a CNC-driven drive motor which has been designed for New Standard Pro Crowning. This motor makes it possible to horizontally insert and remove bottom tools from both ends. The CRM7 motor is available for crowning lengths up to 4300 mm. NSCR-I-HC-CNC/UPB * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • B2 or B3 mounting ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible ° Ty-alignment behind Cover strip • Smart Tool Locator® (STL)* ° Guard • Drive unit CNC, Motor at one end • Drive unit H, Hand crank assembly at one end ° Drive unit Hf , manually in the front ° Weight 66 kg/m Max. load shoulders 200 t/m NS V shoulder load NS VI shoulder load with V-Lock® www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 23 New Standard Pro TOOL HOLDERS TOOL HOLDERS NEW STANDARD PRO CROWNING ADAPTION MANUAL CLAMPING OF BOTTOM TOOLS NSCR-HD-I-HC-150-CNC/UPB NSCR-HD-I-HC-250-CNC/UPB * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible ° Ty-alignment behind Cover strip • Smart Tool Locator® (STL)* ° E2M® Guards • Drive unit CNC, Motor (max. tool weight 4000 kg) • Drive unit CNC, Hydraulic (tool weight > 4000 kg) ° Weight 154 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 500 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-VII hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° E2M® Guards • Drive unit CNC, Motor (max. tool weight 4000 kg) • Drive unit CNC, Hydraulic (tool weight > 4000 kg) ° Weight 258 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 500 t/m NS V shoulder load NS VI shoulder load with V-Lock® If bottom tool changeovers are not needed often, Premium and Pro Crowning/Bottom Tool Holder models with manual clamping are available as well. Manual Clamping is achieved via clamping bolts at a distance of every 25 mm, in the center 1000 mm and every 100 mm towards each end, allowing the clamping of tool segments as small as 15 mm in length.
WE LIVE PRESS BRAKE PRODUCTIVITYž 24 TOOL HOLDERS NEW STANDARDŽ PRO TOOL HOLDERS New Standard Pro BOTTOM TOOL HOLDER TY-ADJUSTMENT ADAPTION Ty-adjustment is crucial in determining the parallelism between top and bottom tools. Adjustment in Y direction makes it possible to fully compensate for unavoidable - cumulative - processing tolerances in the press brake. Either the top or bottom Tool Holder must be able to do this if one wants to achieve accurate and consistent bending results. NS V shoulder load OB-I-HC-TY/UPB OB-I-HC/UPB ** Height may change. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • ES IV, B2 or B3 mounting** ° Tx-alignment • Ty-alignment permanently accessible • Weight 45 kg/m Max. load shoulders 200 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • ES IV, B2 or B3 mounting** ° Tx-alignment • Weight 35 kg/m Max. load shoulders 200 t/m NS VI shoulder load with V-Lock® www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITYž 25 New Standard Pro TOOL HOLDERS TOOL HOLDERS NEW STANDARDŽ PRO BOTTOM TOOL HOLDER ADAPTION NS V shoulder load NS VI shoulder load with V-Lock® OB-HD-I-HC/UPB OB-HD-I-HC-TY/UPB * Not available for Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible ° Ty-alignment behind Cover strip • Smart Tool Locator® (STL)* ° E2M® Guards • Weight 154 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 500 t/m Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-VI hole pattern • B2 mounting to the lower beam instead of UPB ° Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° E2M® Guards • Weight 112 kg/m Pillars for supporting extra wide bottom tools ° Max. load shoulders 500 t/m This bearing system is designed for quick and safe handling of heavy top and bottom tools in and out of the Tool Holder. The Tool Holders should be equipped with a roll-out prevention (E2M® Guard). EASY-TO-MOVE® (E2M)
WE LIVE PRESS BRAKE PRODUCTIVITYž 26 TOOL HOLDERS NEW STANDARDŽ PRO TOOL HOLDERS New Standard Pro CLAMPING NSCL-I-SL/UPB Standard Optional Pneumatic Clamping • Designed for press brakes with UPB-II hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL) ° Guards • Weight 38 kg/m Max. load head/shoulders 180 / 250 t/m SELF-LOCKING Tools are clamped using a pneumaticallycontrolled pair of self-adjusting wedges. When the wedges are engaged (clamped), they become an integral part of the tool. The Self-Locking® principle is suitable for clamping WILA’s New Standard top and bottom tools (BIU and OZU). The Premium clamping is also released pneumatically. ADAPTION NS I head load NS II shoulder load www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITYž 27 New Standard Pro TOOL HOLDERS TOOL HOLDERS NEW STANDARDŽ PRO CLAMPING NSCL-I-SL/ES I NSCL-I-SL-TY/ES I Standard Optional Pneumatic Clamping • Designed for press brakes with European Style I upper beam • Cover strip with scale • Ty-alignment • Smart Tool locator® (STL) ° Guards • Weight 51 kg/m Max. load shoulders 180 / 250 t/m Standard Optional Pneumatic Clamping • Designed for press brakes with European Style I upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool locator® (STL) ° Guards • Weight 42 kg/m Max. load shoulders 180 / 250 t/m SAFETY-CLICK® The Safety-Click® is WILA’s patented safety mechanism which has been integrated into top tools with a weight up to 12,5 kg. This revolutionary mechanism allows tools to be changed vertically by simply clicking them in and out of the Clamping. ADAPTION NS I head load NS II shoulder load
WE LIVE PRESS BRAKE PRODUCTIVITYž 28 TOOL HOLDERS NEW STANDARDŽ PRO NSCL-I-SL-TY/ES II NSCL-I-SL/ES II Standard Optional Pneumatic Clamping • Designed for press brakes with European Style II upper beam • Cover strip with scale • Ty-alignment • Smart Tool locator® (STL) ° Guards • Weight 53 kg/m Max. load shoulders 180 / 250 t/m Standard Optional Pneumatic Clamping • Designed for press brakes with European Style II upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool locator® (STL) ° Guards • Weight 45 kg/m Max. load shoulders 180 / 250 t/m WEBSHOP TOOL HOLDERS New Standard Pro CLAMPING ADAPTION NS I head load NS II shoulder load www.wilatooling.com sales: +31 (0)573 28 98 50 The WILA Webshop features a comprehensive overview of WILA’s top and bottom tools. The Webshop can be used to request quotes, check prices, find delivery times, and place orders directly or through your preferred ASP. Create your account via: www.wilatooling.com
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITYž 29 TOOL HOLDERS NEW STANDARDŽ PRO NSCL-I-SL/AS I Standard Optional Pneumatic Clamping • Designed for press brakes with American Style I upper beam • Available to suit any existing ram-style ° Cover strip with scale • Smart Tool locator® (STL) ° Guards • Weight 41 kg/m Max. load shoulders 180 / 250 t/m SMART TOOLING All WILA New Standard Premium tools have a unique DM-code. With the WILA Smart Tooling app you can scan all the tools. After scanning the DM-code you have immediate access to the tool’s specifications and the correct tool data files for your press brake control. New Standard Pro TOOL HOLDERS CLAMPING ADAPTION NS I head load NS II shoulder load
WE LIVE PRESS BRAKE PRODUCTIVITYž 30 TOOL HOLDERS NEW STANDARDŽ PRO NSCR-I-SL/UPB Standard Optional Pneumatic Clamping • Designed for press brakes with UPB-II hole pattern • B2 or B3 mounting ° Cover strip with scale • Tx-alignment • Ty-alignment permanently accessible ° Ty-alignment behind Cover strip • Smart Tool locator® (STL) ° Guard • Drive unit CNC, Motor at one end • Drive unit H, Hand crank assembly at one end ° Drive unit Hf, manually in the front ° Weight 70 kg/m Max. load shoulders 200 t/m E2M® SAFETY ROLLER BEARING: BOTTOM E2M® bottom tools are provided with an internal lift system. This system is applicable for a tool weight with a maximum of 140 kg and minimum tool length of 200 mm. Minimum width of the tool should be 30 mm. TOOL HOLDERS New Standard Pro CROWNING ADAPTION NS V shoulder load NS VI shoulder load with V-Lock® www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITYž 31 TOOL HOLDERS NEW STANDARDŽ PRO OB-I-SL/UPB OB-I-SL-TY/UPB Standard Optional Pneumatic Clamping • Designed for press brakes with UPB-II hole pattern • ES IV, B2 or B3 mounting** ° Cover strip with scale and Guard ° Tx-alignment • Ty-alignment permanently accessible • Smart Tool locator® (STL) ° Weight 53 kg/m Max. load shoulders 200 t/m Standard Optional Pneumatic Clamping • Designed for press brakes with UPB-II hole pattern • ES IV,B2 or B3 mounting** ° Cover strip with scale and Guard ° Tx-alignment • Smart Tool locator® (STL) ° Weight 41 kg/m Max. load shoulders 200 t/m ** Height may change ** Height may change PRESS BRAKE PRODUCTIVITY WAX Press Brake Productivity Wax is a spray that has been specially developed for cleaning, maintaining and protecting WILA tools. New Standard Pro TOOL HOLDERS BOTTOM TOOL HOLDER ADAPTION NS V shoulder load NS VI shoulder load with V-Lock®
WE LIVE PRESS BRAKE PRODUCTIVITY 32 TOOL HOLDERS AMERICAN STYLE TOOL HOLDERS American Style CLAMPING MANUAL CLAMPING SYSTEM ADAPTION Within the framework of its UPB concept WILA has also included a mechanical clamping system in its program for American Style tools. This is a mechanical system in which the clamping is achieved by a continuous body with clamping plates. The top tools are clamped by manually tightening the clamping plates; the tools are not seated automatically. This mechanical system can be used for both the standard American Style top tools and the American Style top tools WILA re-designed with Safety-Click®. ASCL-I-HC/UPB * Not available fot Tool Holders with Manual Clamping. Standard Optional Hydraulic Clamping • Manual Clamping ° Designed for press brakes with UPB-II hole pattern • Cover strip with scale • Tx-alignment • Smart Tool Locator® (STL)* ° Guards • Weight 34,5 kg/m Max. load shoulders 230 t/m AS I shoulder load AS II shoulder load www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 33 American Style TOOL HOLDERS TOOL HOLDERS AMERICAN STYLE CLAMPING ASCL-I-HC/ES II ASCL-I-HC/AS I Standard Optional Hydraulic Clamping • Designed for press brakes with European Style II upper beam • Designed for press brakes with European Style I upper beam ° Cover strip with scale • Guards • Weight 18,5 kg/m Max. load shoulders 230 t/m Standard Optional Hydraulic Clamping • Designed for press brakes with American Style I upper beam • Cover strip with scale • Guards • Weight 18,5 kg/m Max. load shoulders 230 t/m Smart Tool Locator® (STL) not available for Clamping with working height under 55 mm. ADAPTION AS I shoulder load AS II shoulder load HYDRAULIC POWER PACKS For use in combination with Tool Holders with Hydraulic Clamping. Operation via push button on the power pack, via remote control, or fully integrated in the press brake. See also page 103.
WE LIVE PRESS BRAKE PRODUCTIVITY 34 TOOL HOLDERS AMERICAN STYLE TOOL HOLDERS American Style CLAMPING ASCL-I-HC-TY/ES II ADAPTION Standard Optional Hydraulic Clamping • Designed for press brakes with European Style II upper beam • Designed for press brakes with European Style I upper beam ° Cover strip with scale • Ty-alignment • Smart Tool Locator® (STL) ° Guards • Weight 43 kg/m Max. load shoulders 230 t/m AS I shoulder load AS II shoulder load TOOL ADVISOR This high-end engineering tool allows you to make a decision online about which press brake tools are best suited to your specific bending needs. If the required tool is unavailable as a standard solution, it is possible to immediately design a special tool and order it via the WILA Webshop. www.wilatooling.com sales: +31 (0)573 28 98 50
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WE LIVE PRESS BRAKE PRODUCTIVITY 36 AVAILABLE LENGTHS TOOL HOLDERS 1020 mm* 5270 mm 1190 mm 5440 mm 1275 mm 5610 mm* 1530 mm* 6120 mm* 1785 mm 6290 mm 2040 mm* 6630 mm* 2210 mm 7140 mm* 2380 mm 7310 mm 2550 mm* 7650 mm* 2720 mm 8160 mm* 3060 mm* 8500 mm 3230 mm 8670 mm* 3570 mm* 9180 mm* 3655 mm 9520 mm 4080 mm* 9690 mm* 4250 mm 10200 mm* 4335 mm * 10710 mm* 4420 mm 11220 mm* 4590 mm* 11730 mm* 4845 mm* 12240 mm* 5100 mm* * These Tool Holders are also available with UPB VI and VII pattern (Heavy Duty). For more information about other lengths contact WILA. TOOL HOLDERS TOOL HOLDERS STANDARD UPB LENGTH TOP AND BOTTOM UPPER BEAM LOWER BEAM www.wilatooling.com sales: +31 (0)573 28 98 50
www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY 37 MAXIMUM PULL UP WEIGHT TOP TOOLS (SELF-SEATING) Hydraulic Clamping Mechanical Clamping Pneumatic Clamping Premium New Standard Premium Clamping 300 kg/m 180 kg/m 100 kg/m New Standard HD Premium Clamping 1000 kg/m - - Pro New Standard Pro Clamping 100 kg/m 180 kg/m 70 kg/m American Style American Style Clamping 75 k/m - - Note: These are maximum pull up weight ratings based on gooseneck style top tools; straight type top tools will have higher weight ratings. TOOL HOLDERS TOOL HOLDERS MAXIMUM TOOL WEIGHT
WE LIVE PRESS BRAKE PRODUCTIVITY 38 TOOL HOLDERS CUSTOM STYLE TOOL HOLDERS Custom Style CROWNING Customized crowning systems have been supplied as long as 15 m, as wide as 600 mm, and to support a tool weight as heavy as 16,000 kg. Some of the most popular customized crowning models are ‘CSCR-E-WIDE’ (with a wider width for using large V-opening dies or 4-Way dies) and ‘CSCR-Q’ (suitable for both square Multi-V bottom tools and Single-V-Tools). CROWNING CUSTOM STYLE CROWNING Aside from the standard New Standard Premium and New Standard Pro crowning models, WILA also offers customized crowning systems. These customized crowning systems can be engineered in collaboration with the customer, in order to meet their particular requirements and the tooling style and size range that will be used. CSCR-E-WIDE Centrally adjustable Crowning system with Mechanical Clamping and localized Y (Ty) alignment. Suitable for holding single V-tools (New Standard and American Style). Available with A3 Hydraulic Clamping pins as an option. Can be supplied with CNC motor or with H hand crank assembly. CSCR-Q Centrally adjustable Crowning system, suitable for holding square bottom tools (M dimensions needed with order) and single V-tools (New Standard and American Style). To be placed on top of the table; with B2 tang mounting optional. www.wilatooling.com sales: +31 (0)573 28 98 50
39 www.wilatooling.com sales: +31 (0)573 28 98 50 WE LIVE PRESS BRAKE PRODUCTIVITY Custom Style TOOL HOLDERS TOOL HOLDERS CUSTOM STYLE BOTTOM TOOL HOLDERS 60 10 Standard Optional Allows for the use of standard European 60mm V dies on WILA tool holders • Weight 10,1 kg/m Max. load 200 t/m Standard Optional B2, UPB or B3 mounting** ° Weight 14,7 kg/m Can be used for New Standard and American Style single V-tools (available also in 515 mm length) • Max. load shoulders 200 t/m OB-953 MANUAL CLAMPING OB-958 ** Height may increase. ADAPTION NS V shoulder load NS VI shoulder load with V-Lock® BOTTOM TOOL HOLDER OB-958 With optional Bottom Tool Holders model OB-958 every Clamping designed for New Standard and American Style bottom tools can be made suitable for European Style bottom tools with a width of 60mm.
40 WE LIVE PRESS BRAKE PRODUCTIVITY NEW STANDARD TOOLING For all types of bending technology WILA tools are available for practically all conceivable bending applications. The multi-faceted range of New Standard tools means you are guaranteed to find a suitable solution. Regardless of thickness or specifications, all sheet types can be bent with extreme precision. And an extra long life-span is also guaranteed. WILA’s standard Tooling program has been divided into the New Standard Premium and New Standard Pro product ranges. TOOLING www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 41 TOOLING FACT SHEET TOOLING AND EXTENDERS New Standard Premium top and bottom tools Adjustable bottom tools Flattening tools Inserts Tool Extenders New Standard Premium New Standard HD Premium New Standard BM Premium New Standard OM Premium New Standard Pro Multi-V-Matic Multi-V DDU INZU RU TSU/HU/TS HU/THU/ DD/OB 958 Remarks Top Bottom Tools with special geometry Top Bottom Accuracy Working surface precision +++ +++ +++ +++ +++ ++ ++ ++ ++ ++ ++ ++ Durability High tensile CrMo steel alloy ≥ 1000 N/mm2 • • • • • - • • - - - O (DD) High quality tool steel 600-720 N/mm2 - - OZU-HD - - • - - • • • • Bending radii are CNC-Deephardened® to minimum 56° HRC, depth ≥ 4 mm • • • • • - • • - • - - Bending radii are CNC-Deephardened® to minimum 52° HRC, depth ≥ 2 mm - - - - - • - - • - - - OZU-ZN (for galvanized sheet) ° - - ° ° ° - - - - - - Flexibility Easy reversibility because of symmetrical adaption • • • • • • - - - - • - ATC possible (Gripper, TIPS®) • - - - - - - - - - - - Vertical* + horizontal loading *Safety-Clicks® required with top tools • • - • - • - - - - • • Top (BIU/HU/TSU) suitable for all New Standard Premium and Pro Top Tool Holders • • - • - • - - - - • - Bottom (OZU/HU/THU/DD) suitable for all New Standard Bottom Tool Holders • - • - - • - - - - - • Bottom tools V ≤ 60mm equipped with V-Lock® • • - • - • - - - - • • Number of available standard top tools 37 3 - - - 3 - - - 44 - - Bottom (OZU/ DDU/HU/THU) have 13 mm adaption designed for use on all press brakes with a Clamping Slot 13,5x 22( WxH) • - • - - • ° ° • - - - Available with E2M® ° ° ° ° ° ° - - - - ° ° Available with NS III or NS IV adaption - - - - ° - - - - - - - Bottom tools V ≤ 60mm equipped with NS VI adaption • - • - • • - - • - - • Number of available standard bottom tools 62 - 5 - - 8 1 4 4 19 - - Available standard lengths /1 L=515 mm • • • • • • - - • • • • /2 L=550 mm sectioned • • - • • - - - - - - - /3 L=200 mm sectioned • • - • • - - - - - - - /4 L=150 mm - - - - - - - - - - • - /6 L=200 mm • • - • • - - - - - - - /10 L=475 mm sectioned - - - • • • - - - - - - /11 L= 200 mm sections • - - • • • - - - - - - /12 L=255 mm • - • • • - - - - - - - Max. length, mm 515 515 515 515 515 515 6200 mm - 515 515 515/TS machine length 515/DD +OB 958 machine length Speed Automatically adjustable V-opening - - - - - - 6-51 mm 24-400 mm - - - - Automatic seating and aligning of the tooling • • • • • • - - • - • • Fast tool changing • • • • • • • • • • • • Adjustment CNC - - - - - - • ° - - - - H - - - - - - ° • - - - - Use of Safety-Clicks® ≤ 12.5 kg • • - • ° • - - - - (TSU/4) - Use of E2M® ° ° ° ° ° ° - - - - ° ° Safety Equipped with Safety-Clicks® up to 12,5 kg • • - • ° • - - - - (TSU028/030) - Equipped with Safety-Pins > 12.5 kg • • - • - • - - - - • • (HU/THU) Equipped with E2M® >12.5 kg ° ° ° ° ° ° - - - - ° ° • = Standard ° = Optional - = Not available TOOLING www.wilatooling.com sales: +31 (0)573 28 98 50
WE LIVE PRESS BRAKE PRODUCTIVITY 42 Indication Premium Pro AVAILABLE LENGTHS NEW STANDARD TOOLING Top Bottom Top Bottom /1 • • • • L=515 mm /2 • • L=550 mm (horn left & right L=100 mm = 20-25-30-35-40-200 mm (OZU bottom tools no horns) /3 • • • L=200 mm (100-100 mm) no horns /6 • • L=200 mm /10 • • L=475 mm (20-25-30-35-40-125-100-100) no horns /11 • • L=200 mm (horn left & right L=100 - 100 mm) /12 • • L=255 mm NS I New Standard I adaption NS IV New Standard I adaption NS II New Standard II adaption NS III New Standard II adaption NS V New Standard V adaption NS VI New Standard VI adaption with V-Lock® Tool slot to suit for NS V and NS VI adaption E2M® For bottom tools > 12,5 kg Additional roller bearing for large Gooseneck tools equipped with E2M®. (NS I + II) E2M®-HD Applicable for tool weight > 12,5 kg - < 100 kg (NS I & II) Safety-Pin Applicable for tool weight > 12,5 kg - < 25kg (NS I + II) HD Safety-Pin Applicable for tool weight > 12,5 kg - < 150 kg (NS I + II) Safety-Click® Applicable for tool weight up to 12,5 kg (NS I + II) BIU/OZU-XXX/1 515 BIU/OZU-XXX/10 100 125 20 25 30 35 40 100 475 BIU/OZU-XXX/2 100 200 20 25 30 35 40 100 10 R=25 550 25 BIU/OZU-XXX/3 100 100 200 BIU/OZU-XXX/6 200 BIU/OZU-XXX/12 255 BIU/OZU-XXX/11 100 100 200 www.wilatooling.com sales: +31 (0)573 28 98 50
43 WE LIVE PRESS BRAKE PRODUCTIVITY TOOLING TOOLING New Standard Premium & New Standard Pro top tools are manufactured as either ‘head’ or ‘shoulder’ load tools. New Standard Premium & New Standard Pro top tools weighing up to 12,5 kg come with our patented Safety-Click® button, for fast and safe vertical loading and unloading. New Standard Premium and New Standard Pro top tools weighing over 12,5 kg can be equipped as an option with our patented E2M® - Easy to Move – roller bearing system, for extremely easy horizontal loading and unloading. New Standard Premium & New Standard Pro top tools weighing over 12,5 kg come with fixed Safety-Pins, for safe horizontal loading and unloading. New Standard Premium & New Standard Pro top tools can be easily reversed for additional bending freedom, such as for clearing a reverse flange. New Standard Premium & New Standard Pro bottom tools can be loaded and unloaded horizontally (sliding in & out) or vertically. New Standard Premium & New Standard Pro bottom tools can be equipped with our patented E2M® - Easy to Move – roller bearing system, for extremely easy horizontal loading and unloading. New Standard Premium & New Standard Pro bottom tools, with V≤ 60 mm, come with our patented V-Lock® self seating system, for maximum accuracy and safety during bending. New Standard Premium & New Standard Pro bottom tools come as ‘shoulder’ load tools. Tx/Ty Perfect alignment of tools in horizontal (Tx) and vertical (Ty) direction is key to optimum bend results A C E F G G I E F D B B A H I C D H www.wilatooling.com sales: +31 (0)573 28 98 50
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